Category Archives: Tech & Mechanical

Making Tools by Alan Kraus/ Kraus Motor Company

I am often in need of special tools that are not available in the marketplace, or when they are, come from unreliable sources and have very poor specs. Recently I have been tooling up our CNC milling machine with quick … Continue reading

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Custom Design Studio: on cleanliness

I’m Kirk Taylor and my shop, Custom Design Studios, has been in business since 1988. We started by satisfying the needs of the motorcycle community because there weren’t many good, reliable painters in this area. Now, by way of background, … Continue reading

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Tank fabrication @ Eastern Fabrications. Pt2

This gallery contains 60 photos.

Previously, we made a wooden buck for building our tank, now the fun begins. Select the material you want to use for the tank. Options commonly include steel, aluminum, and copper. Selection depends partially on your skill level. If you … Continue reading

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Gas tank fabrication at Eastern Fabrications: Part 1

Shaping your tank, making your buck/ Part 1

Posted in 45dgree Contributors, 45dgree Staff, Features & Stories, Knowledge, Lock Baker, Personal Style, Stephen Berner, Tech & Mechanical | Tagged , , | 346 Comments

Proper Gasket Installation – the James Gasket way

Gasket Installation Techniques and Considerations In these tough economic times, many riders are choosing to service their bikes at home rather than take them to their local shop or dealership. This can be a way to save a few bucks … Continue reading

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COMPRESSION RATIOS: explained

A commonly asked question we  hear is: “If I use this (insert parts list here) combination of parts what will my compression be?” This appears to be one of the most misunderstood areas involved in building a performance engine. In … Continue reading

Posted in 45dgree Contributors, 45dgree Staff, A Good Read, Features & Stories, Knowledge, Steve "Posie" Pfaff, Tech & Mechanical | Tagged , , | 335 Comments

Fireplaces @ Home

It’s Wintertime and the smell of fire is in the air. At the Berner household we enjoy having fires at home during the winter months. I don’t know that it does much for heating our house… I have a feeling … Continue reading

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Tank fab w/ Lock Baker @ Eastern Fabrications/3

This gallery contains 69 photos.

Tips and techniques to mount your tank Now that you have your fully welded tank, we can move on the all the little details like filler neck, petcock bung, tunnel, and tank mounts. I like to do the tunnel first … Continue reading

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Suspension Repair by Brian “8-Ball” Lange

This gallery contains 7 photos.

On the way back from the remote mountain campout last weekend, I hit a bad, sudden dip in the road followed by several nasty bumps that I couldn’t avoid.  That first one broke the shock mounting bolt. After getting replacement … Continue reading

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FXR Suspension by Race Tech

This gallery contains 17 photos.

A check of the paperwork revealed that a few weeks ago, literally 13 years to the day that I first got the front end for my FXR back from Race Tech, I ‘d sent it in again – for the … Continue reading

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CAMSHAFTS, WHAT THEY ARE AND HOW THEY WORK, pt2

By Steve “Posie” Pfaff It is pretty safe bet to say that everyone has their own opinion of what camshaft dynamics should be used for a particular engines style and function … kind of like cooks in a kitchen …

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Camshaft Basics

It is pretty safe bet to say that everyone has their own opinion of what camshaft dynamics should be used for a particular engines style and function … kind of like cooks in a kitchen … take 15 cooks and … Continue reading

Posted in 45dgree Contributors, 45dgree Staff, A Good Read, Features & Stories, Knowledge, Steve "Posie" Pfaff, Tech & Mechanical | Tagged , , , | 373 Comments

Cycle Electric 50 amp charging system install – on a 1986 FXR

Installed back in 1994, the 22amp Cycle Electric charging system on my 1986 FXR had finally given up the ghost by the end of the 2010 riding season. The packing in the regulator had started to melt and drip from … Continue reading

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A Little Wrenching By 8 Ball Brian

When it comes to my bike getting worked on, as much as possible I try to do all the work myself.  I’m not trying to make myself out to be a great mechanic, far from it.  But with the way … Continue reading

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SNAP goes the crankpin_POTD@45dgree

We got this image from one of our top secret operatives in Nor Cal. Details to follow.  

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AWD Bikes by Ben Zoll

As I mentioned in my last post, it takes a certain breed of crazy to imagine swapping out the engine of a motorcycle with that of a car.  The resulting Frankenstein monster is a machine embodying a high power-to-weight ratio … Continue reading

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Roadside Repair by 8 Ball Brian

This gallery contains 4 photos.

If there is one thing I have been certain of, and it has been my experience to be true, that you are going to have some sort of breakdown along the road.  Some you can deal with and limp home … Continue reading

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Hoppe Industries XLS Fairing: install & review

If you’ve got a bike with a 39mm Narrow Glide front end (Dyna or Sportster) and want to have a proportionate fairing that has the capability of providing musical entertainment and protection from the elements, Hoppe Industries has just what … Continue reading

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Polishing Basics: Custom Design Studio

In this installment we’re going to discuss the polishing process. Sometimes you get dust or dirt nibs in your final clear coats. If you want a show quality finish, you should consider taking it that last step. Sometimes you just … Continue reading

Posted in 45dgree Staff, Featured Shops, Kirk Taylor, Knowledge, North American Shoplight, Tech & Mechanical | 26 Comments

CRACKING THE BARCODE by Pirelli

Milan, Italy, May 17, 2012 – Pirelli brings around 1800 tires to each grand prix, but the destiny of these tires is mapped out long before they arrive at the circuit. The tires for each race are made in a … Continue reading

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Windvest: product use & review

We know two riders, friends, who both travel long distances, both of whom had never expressed any interest in windshields. When Windvest came out with these low key affairs, I was intrigued and asked them if they’d pick out units … Continue reading

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POTD_ worn brake pads are dangerous

Wearing your pads to this point indicates you are not paying attention and should probably NOT be riding a bike.

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EDUCATION… BAKER DRIVETRAIN STYLE!

Join Baker Drivetrain at the Power Sports Institute main campus in Cleveland Ohio in Saturday April 21, 2012 for a full day Drivetrain Seminar with Bert and the BAKER Crew. This will be a very comprehensive hands-on seminar covering every … Continue reading

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BAKER Drivetrain: DD7 Transmission Use & Review Follow-up Report

Manufacturer’s are learning that when a product is submitted to 45dgree for use & review – it gets used & reviewed. We are not going to simply tell our viewers that the part/product  was installed with “no problem ” and … Continue reading

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